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Halloween Costuming:
A How-to Guide for Star Wars Fans

Submitted by Boaz Kirschenbaum
Published 10/10/99

Dressing up Star Wars style got a lot more complicated this year.  The list of possible characters skyrocketed with the opening of The Phantom Menace.   Traditionalists can still choose from characters seen in the Holy Trilogy, but many costumes will be based on the new characters introduced this summer. Not sure what you'd like to be this Halloween?  Whether your tastes run to the more popular or the more obscure, start planning now. Shop early to guarantee that you'll find what you want and in the right size, otherwise you'll be out there with the rest of the mob the week before Halloween.

Here's a quick and dirty guide to your SW Halloween costume.

RESEARCH

Research is the key to a good costume. What does he/she/it wear? Carry? Shoot? The details make the costume. Even if you don't have months to plan, with a little money and resourcefulness you can have a fun costume. Otherwise, you're just another schmuck in a half-assed cardboard & nylon Boba Fett outfit. The Web and your local library are two great places to start your research. If you don't already own copies of the two DK Visual Dictionaries, beg, borrow, or steal them! Another required reference book is the Star Wars: The Magic of Myth, the companion book to the Smithsonian exhibit, which has detailed pictures and descriptions of many costumes. Not sure who you want to be? These books will give you some ideas. They will also help you achieve a high level of realism in your costume. The Internet has a few excellent sites as well, especially if you want step-by-step instructions.

OPTIONS

I. SIMPLE

(No masks, no elaborate make-up.)

The more traditional route involves making your costume from scratch - buying fabric, patterns, and knowing how to use a sewing machine. McCall's Patterns makes a pattern set called "Space Nomads" which comes in kids' and adults' sizes. It contains patterns for Jedi/Darth Maul/Emperor/Sidious robes, a Jawa robe, Anakin, and a woman's dress that is a cross between Leia Ewok Outfit, Amidala, and Shmi Skywalker. Check out the cheesy models on the front, with funky wooden bamboo lightsabers.

Jedi Fabrics - there are various types of natural-colored cotton that will work, for about $5/yard (an adult needs about 5 yards). If you have the cash, spring for gorgeous linen or rough-hewn hemp...or even silk.

Provided you know how to sew, this method will result in a realistic AND cost-effective costume.

EXAMPLE 1 - FABRIC STORE AND SEWING

Including fabric bought a discount fabric warehouse and the pattern, my Jedi tunic and robes will cost about $30 and look much cooler than the ready-made Jedi costume. This includes a full-length hooded Jedi robe, which is not included in the ready-made costumes. Add boots, a $4 Obi-Wan Padawan braid, and a Rubies lightsaber (see below), and you have a great costume you can use again and again.

EXAMPLE 2 - ARMY SURPLUS

Han Solo: The "official" Han Solo Bespin vest is found at mosespa.com, but it's about $60, which might blow your budget. Instead you could use an Army Rangers vest ($25, black with "Bespin" style pockets) and a British Army vintage holster (canvas with a button flap). Find a belt/holster combo (U.S. Army or foreign) with leg strap - these are usually found in bins at surplus stores and cost about $10. Vintage German boots are ideal (about $50) or black rubber rain boots for $15.

Next you'll need a pair of dark blue jeans or blue pants: sew a 1-1/2" wide red ribbon down the side with the same color thread. Use dark brown pants and yellow ribbon for the Bespin outfit. You'll want a band-collared tan or white shirt. Add a little bit of scoundrel attitude and a dash of good looks and you're there. Sideburns optional. Total cost is less than $100!

If you don't know anything about sewing, don't despair! Read on. There are ready-made costumes as well as easy solutions to be found at your local Army surplus or thrift store...

Depending on how much time, effort, and money you have, there are several ways to go. You can go the masked route, the make-up route, or the unadorned improvised costume route (cheapest).

 

II. MASKS

This is great if you love the aliens of the series and don't want anyone to recognize you as yourself. It's also the fastest way to become a SW character. One caveat - masks can get VERY hot and clammy, so if you're going to be at a party all night you might be uncomfortable. However, there are a lot of choices in this area. There are hard plastic masks (Stormtrooper, Vader, Fett) but the most variety is found in the latex category. These are full coverage masks that slip over your entire head. You might need touch-up makeup for your eyes, as the eyeholes are one-size-fits-all. Have a friend help you apply this so that you don't detach your retina with an eyeliner pencil!

I found a couple of sites that have the full collection of the Don Post latex series still in production. The older Don Post masks may be available at your local costume shop or party store, so check around if you need something in particular. Example: Yoda is now a new sculpt with rooted hair, the old mask was much more like the original Yoda and had no hair. There are many other older Don Post masks, it just takes some digging to find them.

You can also save money by buying your mask online. Whereas the store version retails for about $40 - $100, most Don Post masks sell for $25 - $60 at the various Web outlets. Many of the Don Post masks are created using original ILM Creature Shop molds, so the realism level is high.  http://www.nightmarefactory.com/ has a huge selection of Don Post masks. Here is a list of the masks I've been able to find:

 

Episode I Masks:

Anakin Pod Racing Helmet
Naboo Starfighter Helmet
Queen Amidala Senate Headpiece
Jar Jar Binks
Darth Maul
Sebulba
Watto
Boss Nass
Ki Adi Mundi
Even Piell
Nute Gunray
Rune Haako

halloween3.jpg (5411 bytes)

Trilogy Masks:

Admiral Ackbar
Biker Scout
Chewbacca
C3P0
Cantina Bandmember
Darth Vader
Emperor Palpatine
Emperor's Royal Guard
Ewok
Gamorrean Guard
Greedo
Klaatu
Nien Numb
Stormtrooper
TIE Pilot
Tusken Raider
Yoda



 

III. READY-MADE COSTUMES - KIDS AND ADULTS

There are numerous "deluxe" costumes available. Don't be fooled - the only thing "deluxe" about them is the price (upwards of $60). They're pretty simple actually. Upon close inspection of costumes such as C3P0, Darth Vader, and Chewbacca, I found them all to be of poor quality and low realism. You're better off finding a different costume or improvising your own. There are some exceptions (these are available in kids' sizes as well):

Qui-Gon and Obi-Wan - Tan Jedi tunic and pants (no robe) accessory belt, and boot tops (so you don't have to buy a full pair of boots). The boot tops seem cheesy so it's probably worth buying or borrowing a good pair of boots. The best ones of course are Marlborough English-made leather riding boots, which sell for $250 new but I have seen for $30 - $50 on eBay.

Anakin Podracer - great looking helmet, scarf, and goggles but you'd probably look a little silly as a 6' nine year old. Great for kids though. Add boots, greasepaint (for authentic Sebulba vent exhaust), and brown legwarmers. Total $80.

An extremely cheesy "tall" Yoda, with some funky 70s-style "Earth Wind and Fire" glitter Jedi robes...who knows what they were thinking....

Jar Jar Binks. If you're planning on going as Everyone's "Favorite" Gungan, be warned; I am not responsible for any assaults with wet toilet paper or silly string, much less the old standby of rotten eggs. It will be a miracle if they sell any of those Adult JJ deluxe costumes at all...also remember that you're not CG so don't try the Walk.

On the other hand, there is a great Amidala Coruscant deluxe kit, about $60, as well as a Don Post headdress sold separately ($50), which appears to be much more detailed than the one that comes with the deluxe outfit.... only for the pale and ethereal, though. See below for additional Make-Up and Wig Options.

 

IV. MORE MASKS AND IDEAS

There is an incredible new mask from Don Post that is due out in this month- it's a full size, sculpted mask of Nute Gunray with headdress (about $60). Looks just like the real Neimoidian. However, the robes would be a bit more involved, but you might get by with two different shades of blue/gray fabric robes layered together.

 

Trilogy

Cantina Band Member, Greedo, Nien Numb, and Emperor Palpatine are easy to pull off as the masks are very realistic and the clothes are easy to find at a thrift store.

Cantina Band member is the easiest - gray pants, black shoes, black turtleneck, latex mask & hands. Greedo is a fun mask, and you'll need 70s ski pants, a green turtleneck, orange vest (army surplus or a hunting vest), and to be truly authentic you'll need platform boots. Nien Numb is a great mask; all you need is a bright red shirt & pants, with the Han Solo vest (see below).

For both of these, add a custom blaster (see Weapons).

Don Post just came out with an outstanding Rebel Pilot helmet, but I have not seen a ready-made costume yet. However, the Rebel Pilot X-Wing outfit is based on a U.S. Navy Airman's jumpsuit, so that might be found at an army/navy store.

Hoth Luke, Han, Leia, and Hoth rebel soldiers can be achieved using army surplus equipment and old 70s ski equipment:

Luke/Rebel Soldier: Khaki pants, surplus boots, surplus cap, ski goggles, surplus scarf, ski jacket or vest (or surplus coveralls)

Han: the Army once issued an Arctic jacket that's very similar - and warm! Might be too hot though.

Leia: The trick is finding the jumpsuit. We found British-made coveralls from 1987 (in mint unopened condition) at an Army Surplus. These are Nomex with fire-resistant coating - like the type racecar drivers use. They normally sell new for at least $100; I found them for $12.99. They have the PERFECT collar, waist cinches, and center Velcro opening. Need washing though - that fireproof stuff marinates over time. We added a vest made from quilting fabric, and a pair of boots from a thrift store.

The binocular slide viewer (Episode I or Fan Club mail-away would both work) is great for Han and Luke's Hoth binocs.

There's also the Expanded Universe character line - no masks yet except for the Imperial Sentinel but you could conceivably improvise a Dash Rendar or Admiral Thrawn (see also Make-Up Options). Check out www.starwarschicks.com/galleria.htm for step-by-step tips for a Mara Jade costume, as well as Slave Leia (although it's probably too cold in most places for that one).

Boba Fett...well I'm not going there. You know who you are...

You'll find complete directions for a Tusken Raider at www.studiocreations.com/tusken.html as well.

 

V. WIGS & MAKE-UP

This requires a bit more effort. Wigs can be expensive, and there are hundreds of styles. A better option might be extensions, which cost 1/3 to ½ as much. For makeup, don't trust the kits that come with costumes or the cheap "everything you need kits". Invest in just the elements you need. And don't forget to buy a tub of "cold cream". Otherwise you'll never get the makeup off, even if it says "water soluble" on the bottle. Make sure all makeup is hypoallergenic or you'll either break out or itch all night - this is especially important for children.. Make-up is an art form so don't bite off more than you can chew. It's easier if someone else helps you finish the job also - without experience it's easy to apply it unevenly or use too much (or too little).

For Amidala you'll need the full gamut: white base, bright red lipstick and lipliner, rouge, eyelashes, eyeliner, mascara, and 1 small tube each of black and red (for the facial decorations). Very makeup intensive...of course an experienced friend can help perfect the Naboo Look.

Darth Maul probably takes at least an hour or two to apply, not including the horns. If you really want to be authentic you can buy colored contact lenses, but I've heard that these hurt after a while and can tear up your eyes.

 

VI. ACCESSORIZE

Accessories are the final ingredients that can make your costume sink or swim.

WEAPONS - Customize

You can customize the lightsaber and blaster toys available at TRU to look more realistic. All you need is a free evening, acrylic model paint or enamel, and a couple of brushes. . I use acrylic rather than spray paint or enamel because it dries much faster and is basically non-toxic. The more experienced modeler might use an airbrush for "battle damage", but a nice fat bristle brush works just as well. First, apply a base coat of silver or gray (this is the "metal" underneath the black in the finished product). You will need 2-3 coats if you have the red blaster. Next, apply 2 coats of flat black paint. Once these coats have dried, use a medium-grit sandpaper and rough-sand the edges of the weapon, exposing the silver "metal" underneath...an Emory board also works for this. Finally, to simulate wear, use a technique called "dry-brushing". Dip your large bristle brush into the gray paint (you can substitute tan if the weapon has seen desert action). Blot the brush thoroughly on a wad of paper towels or an old rag. You don't want the brush "loaded" - just a little bit of paint. Test it out on a scrap of paper. There should barely be any paint on the paper when you brush the paint on. Next, carefully brush the weapon, as if you're dusting it with a feather duster. The edges and details will "pop" out and look much more authentic. When done properly the model or prop will look worn and slightly dirty.

You can also attempt your own Imperial blaster from scratch using the studio-creations.com's instructions. Most other accessories can be found at auto junkyards, thrift stores, sewing centers, and army/navy stores. Innovate, create, and improvise!

 

HANDS AND FEET

Some of the Don Post masks have a matched set of hands that can be purchased separately. I've seen Greedo, Cantina Band Member, and Admiral Ackbar hands...but these may be backordered by now. Add a simple outfit and a blaster (or instrument) and you're ready.

For pilots, an easy way to cover your lowly humanoid hands: black ski gloves, work gloves, or driving gloves. Try to find a friend who is into (or used to be into) downhill racing - they have the best gloves, with a gauntlet over the wrist and extra padding.

If you're so inclined there are make-up kits for skin that give you instructions and materials for scars, burns, and other body modification. Dr. Evazan is a possibility in this department...

By the way, studiocreations.com has a link "How to Build a GNK Power Droid" - your very own Gonk, life-size, very inexpensive. The perfect final touch to make your Halloween party a success!

Good luck!

Remember...it's not just a great story with amazing special effects, it's a Halloween-goers paradise. So many aliens, heroes, and villains beckon for a night of fun. For many Star Wars fans this year's Halloween promises to be literally the Night of the Living (Dead) Darth Maul. But if your tastes run to the more unusual, sophisticated, or elegant, there are plenty of options...more than just the few I've listed here. Of course, there will be thousands of kids, teenagers, and probably adults dressed as that Dark Lord of the Sith. Rubber masks...just go to TRU for one-stop Darth Maul shopping. But for those of us whose tastes are not so pedestrian, our options have broadened to include more aliens, Jedi knights, and other characters from all four films...and the outfits aren't limited to Luke and Leia for you boys and girls out there.

LINKS - Contributed by editor Toryn Farr

At the risk of leaving somebody out, I'm going to list the sites I found -- in no particular order. Most of these have
special Star Wars sections.

http://www.starcostumes.com/ - good selection, and a pleasure to navigate, but prices are slightly higher than
other sites I found.

http://www.halloweenmart.com/ - reasonable prices, good selection of high-end masks, can't spell.

http://www.anniescostumes.com/ - site search is handy -- really good prices, plus they have all the lightsabers
and some cool black leather gloves.

http://www.clicket.com/swgal/swgal.asp - lots of variety here, with reasonable prices, but only one mask that I saw.

http://www.nightmarefactory.com/ - if you can put up with the hokey music on every page, they have a good selection, reasonable prices, and a huge
section of Don Post masks.

http://www.sandstormproductions.com/ - this is the only site I saw with the Super Deluxe velvet Amidala dress with lights -- a thorough list of costumes
at reasonable prices.

http://www.entertainmentearth.com/ - okay selection, prices are a bit steeper than elsewhere.

http://www.tncmagic.com/ - Only seem to have the adult stuff, but the prices are good.

http://www.knightrobes.com/ - unofficial replicas of Jedi robes. Their seamstress has been injured, though, so don't be in a hurry.

Finally, if you want homemade costumes, at least from the classic trilogy, you might try this site: http://users.erols.com/tepearson/links.htm. I haven't
gone to all the links, but it looks intriguing.

Feel free to email me if you want advice or need Hoth Leia coveralls (good deals to be found at Sgt. Gator's Post Exchange, Damascus, Clackamas County, OR)

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(Boaz Kirschenbaum, co-founder of the Portland Area Star Wars Collectors Alliance (PASCA), SW Trivial Pursuit Champion, and Jedi Wanna-be, is a major Star Wars geek, more a whiny Luke than a dashing Han Solo. When he's not geeking out he can be found building dioramas, reading, writing, and scale modeling.)

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